Ukudala ai-welding fixturekuyinqubo eyinkimbinkimbi futhi ekhetheke kakhulu ebandakanya izigaba ezahlukahlukene zokuklama, ukwakhiwa, nokuhlola.Lezi zinhlelo zidlala indima ebalulekile ekuqinisekiseni ukunemba kanye nekhwalithi yamajoyinti ashiselwe ezimbonini eziningi, kusukela kokukhiqiza izimoto kuya emkhathini.

1. Idizayini nobunjiniyela:
Ukukhiqiza izinto zokushiselaiqala ngesigaba sokuklama nobunjiniyela.Lapha, ithimba lonjiniyela nabaklami abanekhono lisebenzisana eduze neklayenti ukuze baqonde izidingo zabo zokushisela kanye nezinhloso zephrojekthi.Inqubo yokuklama ihlanganisa izinyathelo ezibalulekile ezilandelayo:
I-Conceptualization: Isinyathelo sokuqala sihlanganisa ukucabangela injongo yesakhiwo, usayizi, kanye nokucushwa.Onjiniyela bacabangela izici ezifana nohlobo lwe-welding (isb, i-MIG, i-TIG, noma i-resistance welding), ukucaciswa kwezinto ezibonakalayo, nobukhulu be-workpiece.
I-CAD (Idizayini Esizwa Ngekhompyutha): Besebenzisa isofthiwe ye-CAD ethuthukisiwe, onjiniyela bakha amamodeli anemininingwane e-3D yalolu hlelo.Lawa mamodeli avumela ukubonakala okunembayo kwezingxenye zesakhiwo, okuhlanganisa izinsimbi, izisekelo, nezinto zokubeka.
Ukulingisa: Ukulingisa kwenziwa ukuze kuqinisekiswe ukuthi ukwakheka kwesakhiwo kuzohlangabezana nezidingo zokushisela zephrojekthi.Onjiniyela basebenzisa i-finite element analysis (FEA) ukuze bahlole ubuqotho besakhiwo sesakhiwo nokusabalaliswa kokucindezeleka.
Ukukhethwa Kwezinto Ezibalulekile: Ukukhethwa kwezinto zokwakha kubalulekile.Onjiniyela bakhetha izinto ezingakwazi ukumelana nokushisa, ukucindezela, nokuguga okungase kube khona okuhlobene nokushisela.Izinto ezijwayelekile zifaka insimbi, i-aluminium, nama-alloys akhethekile.
Isu Lokubamba Nokumisa: Onjiniyela bakha isu lokubopha nokubeka ukuze babambe ngokuvikelekile ucezu lokusebenza ngesikhathi sokushisela.Leli su lingase lifake ama-clamp alungisekayo, ama-hydraulics, noma ezinye izindlela ezakhelwe iphrojekthi ethile.
2. Ukuthuthukiswa Kwesibonelo:
Uma umklamo usuphothuliwe, isinyathelo esilandelayo ukwakha i-prototype.Lesi yisigaba esibalulekile enqubweni yokukhiqiza izinto zokushisela, njengoba kuvumela ukuhlolwa kanye nokwenziwa ngcono kwesakhiwo sezinto zokushisela.Inqubo yokuthuthukisa i-prototype ngokuvamile ihlanganisa izinyathelo ezilandelayo:
Ukwenziwa: Abashiseli abanekhono kanye nochwepheshe bemishini benza i-prototype fixture ngokuya ngomklamo we-CAD.Ukunemba kubalulekile ukuze uqinisekise ukuthi izingxenye zefixture zihlangana ngokunembile.
I-Assembly: Izingxenye ezihlukahlukene ze-fixture, okuhlanganisa ama-clamp, izisekelo, nama-positioners, ahlanganiswa ngokuya ngokucaciswa kwedizayini.
Ukuhlola: I-prototype ihlolwa ngokuqinile endaweni elawulwayo ukuze kuqinisekiswe ukuthi ihlangabezana nezidingo zephrojekthi.Lokhu kungase kuhlanganise ukwenza amasampula okushisela ukuhlola ukusebenza kwesakhiwo, ukunemba, nokuphindaphinda.
Ukulungiswa Nokuthuthukiswa: Ngokusekelwe emiphumeleni yokuhlola, ukulungiswa nokuthuthukiswa kwenziwa kumklamo wesakhiwo njengoba kudingeka ukuze kuthuthukiswe ukusebenza kwawo.
3. Ukukhiqiza kanye Nokwakha:
Uma i-prototype isihloliwe ngempumelelo futhi yacwengwa, sekuyisikhathi sokudlulela ekukhiqizeni ngezinga eligcwele.Ukwakhiwa kwezinsimbi zokushisela kulesi sigaba kuhilela izinqubo ezimbalwa ezibalulekile:
Ukuthengwa Kwempahla: Izinto ezisezingeni eliphezulu zitholakala ngenani elidingekayo.Lokhu kungase kuhlanganise izinhlobo ezihlukahlukene zensimbi, i-aluminium, izinsimbi, nezinto ezikhethekile.
Imishini ye-CNC: Imishini yokulawula izinombolo zekhompyutha (CNC) isetshenziselwa ukwakha izingxenye eziqondile zokulungiswa.Lokhu kuhlanganisa ukusika, ukubhoboza, ukugaya, nezinye izinqubo zomshini ukuze kuqinisekiswe ukunemba nokuvumelana.
I-Welding kanye ne-Assembly: Abashiseli abanekhono kanye nochwepheshe bahlanganisa izingxenye ze-fixture, baqinisekise ukuthi bahlangabezana nemininingwane eqondile yomklamo.Lokhu kungase kuhlanganise amasu okushisela, amabhawodi, kanye nokunemba kokuhlanganisa.
Ukulawulwa Kwekhwalithi: Kuyo yonke inqubo yokukhiqiza, izinyathelo zokulawula ikhwalithi zisendaweni ukuze zihlole futhi ziqinisekise ukunemba, ukuqina, kanye nokusebenza kwezinhlelo.
4. Ukufakwa nokuhlanganisa:
Uma izinto zokushisela sezakhiwe, ziyafakwa futhi zihlanganiswe endaweni yokukhiqiza yeklayenti.Lesi sigaba sihlanganisa lezi zinyathelo ezilandelayo:
Ukufakwa Endaweni Yeklayenti: Ithimba lochwepheshe elivela kumkhiqizi wezinto zokushisela lifaka izinto endaweni yeklayenti.Lokhu kungase kuhilele ukubhawuliswa kwensimbi phansi, usilingi, noma ezinye izakhiwo ezifanele zokusekela.
Ukuhlanganiswa Nezisetshenziswa Zokushisela: Izinto ezisetshenziswayo zihlanganiswa nezinto zokushisela zeklayenti, kungaba iziteshi zokushisela mathupha, amaseli wokushisela amarobhothi, noma eminye imishini.Lokhu kuhlanganiswa kuqinisekisa ukusebenza okungenamthungo nokuvumelanisa nenqubo yokushisela.
Ukuqeqeshwa kanye Nokubhalwa Kwemibhalo: Umkhiqizi uhlinzeka ngoqeqesho kubasebenzi beklayenti mayelana nendlela yokusebenzisa nokugcina izinto ezilungiswayo.Imibhalo ephelele kanye namamanuwali omsebenzisi nawo ahlinzekwa.
5. Ukwesekwa Okuqhubekayo Nokugcinwa:
Abakhiqizi bezinto zokushisela bavame ukuhlinzeka ngezinsizakalo eziqhubekayo zokusekela nezokulungisa ukuze kuqinisekiswe ukuphila isikhathi eside nokusebenza kahle kwempahla.Lezi zinsizakalo zingase.